Report Code : CVMI2412227 | Published Date : March 3, 2025
The Global Aerospace Plastics Market is soaring to new heights, valued at USD 2.4 billion in 2023 and projected to reach USD 5.1 billion by 2031, expanding at a 12.7% CAGR. This high-performance segment is revolutionizing aircraft design through lightweighting, fuel efficiency gains, and enhanced cabin experiences, while also meeting stringent FAA and EASA flammability and mechanical standards requirements.
Key Market Growth Drivers
1. Lightweighting Imperative
- Reducing the weight by 1kg saves $3,000 in fuel for the aircraft lifespan
- The Boeing 787 uses plastics for 50% of its interior components
- Next-generation aircraft targeting 20% plastic composite airframes
2. Advanced Material Innovations
- PEI (Polyetherimide): 40% lighter than aluminum for the cabin parts
- PEEK (Polyetheretherketone): Replacing metal in engines components
- Thermoplastic composites: 60% faster production thermosets
3. Sustainability Mandates
- Recycled CFRP entering service in Airbus A350 components
- Bio-based thermoplastics for non-structural applications
- EU Aviation Safety roadmap targeting 30% recycled content by 2035
Material Segmentation
Plastic Type |
2023 Share |
Key Applications |
Growth Rate |
CFRP/GFRP |
35% |
Structural components |
14% CAGR |
PEI/PEKK |
XX% |
Cabin interiors, ducting |
XX% CAGR |
PMMA |
XX% |
Windows, lighting |
XX% CAGR |
PPSU |
XX% |
Food service components |
XX% CAGR |
Others |
5% |
Adhesives, coatings |
6% CAGR |
Application Analysis
Interior Components (45%)
- Seat structures now 60% plastic composite
- Cabin panels with integrated lighting
- Galley equipment meeting FAR 25.853 flammability
Exterior Components (30%)
- Winglets improving fuel efficiency 5-7%
- Engine nacelles with thermoplastic composites
- Radome materials enabling 5G connectivity
System Components (25%)
- Fuel system polymers resistant to SAF biofuels
- Electrical conduit with EMI shielding
- 3D printed ducting reducing part counts
Regional Market Dynamics
North America (42%)
- Boeing's 50% composite 777X airframe
- Hexcel's $300 million carbon fiber expansion
FAA's 25.853 flammability standards are driving innovation
Europe (XX%)
- Airbus' thermoplastic wing research
- Safran's 3D printed polymer fuel nozzles
- Clean Sky 2 Initiative funding bio-materials
Asia-Pacific (XX%)
- COMAC C919 using domestic composites
- Japan's Toray supplies 60% of the global aerospace market CFRP
- India's UDAN scheme is driving regional aircraft demand
Competitive Landscape
Market Leaders:
- Solvay (25%): PEKK for engine components
- Hexcel (XX%): Aerospace-grade prepregs
- Toray (18%): T800 carbon fiber dominance
- SABIC (XX%): LEXAN for cabin applications
- Victrex (XX%): PEEK for extreme environments
Emerging Players:
- Evolve Additive: Electrophotographic 3D printing
- Boom Supersonic: Recyclable composite airframes
- Arris Composites: Aligned fiber thermoplastics
Recent Innovations (2024)
- Self-healing CFRP for wing leading edges
- Graphene-doped thermoplastics improving EMI shielding
- Flame-retardant bio-polymers passing FAR 25.853
Reasons To Buy

Scope

Key Players
- Aerospace Plastics Market – BASF SE
- SABIC
- Solvay S.A.
- Victrex plc
- Evonik Industries AG
- Röchling Group
- PPG Industries Inc.
- Toray Industries Inc.
- Hexcel Corporation
- DuPont de Nemours Inc.
Global Aerospace Plastics Market Report
- 1. Global Aerospace Plastics Market Research Report
- 1.1 Study Objectives
- 1.2 Global Aerospace Plastics Market - Overview
- 1.3 Reason to Read This Report
- 1.4 Methodology and Forecast Analysis
- 2.1 Global Aerospace Plastics Market Research Report – Detailed Scope and Definitions
- 2.1.1 By Material
- 2.1.2 By Application
- 2.1.3 By End-user
- 2.1.4 By Region
- 3.1. Drivers - Macro-Economic Based, Supply Side, and Demand Side Drivers
- 3.2. Restraints – By Material, By Application, By End-user, By Country
- 3.3. Opportunities – By Material, By Application, By End-user, By Country
- 3.4. Trends – By Material, By Application, By End-user, By Country
- 3.5. PEST Analysis
- 3.6. Porters Five Rule Analysis
- 3.7. Company’s Share Analysis (CSA) by Region or By Country
- 3.8. Global Aerospace Plastics Market Research Report – DROTs Impact Analysis
- 4.1. Market Performance Review & Future Outlook: Assessing 2019 - 2023 and Predicting 2024 - 2031 Trends (USD Millions)
- 4.2. Annual Market Trend Assessment – Year-on-Year (YoY) Growth Analysis (%)
- 4.3. Incremental Market Value/Volume Opportunity between 2019 - 2023 and 2024 - 2031
- 4.4. Market Shares Analysis in Years - 2019, 2023, 2024 and 2031
- 5.1 Thermoplastics
- 5.1.1 Market Performance Review & Future Outlook: Assessing 2019 - 2023 and Predicting 2024 - 2031 Trends (USD Millions)
- 5.1.2 Annual Market Trend Assessment – Yearly Growth Observation (Y-O-Y)(%)
- 5.1.3 Incremental Market Value/Volume Opportunity between 2019 - 2023 and From 2024 to 2031
- 5.1.4 Market Shares Analysis in Years - 2019, 2023, 2024 and 2031
- 5.2 Thermosetting Plastics
- 5.2.1 Market Performance Review & Future Outlook: Assessing 2019 - 2023 and Predicting 2024 - 2031 Trends (USD Millions)
- 5.2.2 Annual Market Trend Assessment – Yearly Growth Observation (Y-O-Y)(%)
- 5.2.3 Incremental Market Value/Volume Opportunity between 2019 - 2023 and From 2024 to 2031
- 5.2.4 Market Shares Analysis in Years - 2019, 2023, 2024 and 2031
- 6.1 Interior Components
- 6.1.1 Market Performance Review & Future Outlook: Assessing 2019 - 2023 and Predicting 2024 - 2031 Trends (USD Millions)
- 6.1.2 Annual Market Trend Assessment – Yearly Growth Observation (Y-O-Y)(%)
- 6.1.3 Incremental Market Value/Volume Opportunity between 2019 - 2023 and From 2024 to 2031
- 6.1.4 Market Shares Analysis in Years - 2019, 2023, 2024 and 2031
- 6.2 Structural Components
- 6.2.1 Market Performance Review & Future Outlook: Assessing 2019 - 2023 and Predicting 2024 - 2031 Trends (USD Millions)
- 6.2.2 Annual Market Trend Assessment – Yearly Growth Observation (Y-O-Y)(%)
- 6.2.3 Incremental Market Value/Volume Opportunity between 2019 - 2023 and From 2024 to 2031
- 6.2.4 Market Shares Analysis in Years - 2019, 2023, 2024 and 2031
- 6.3 Electronic Components
- 6.3.1 Market Performance Review & Future Outlook: Assessing 2019 - 2023 and Predicting 2024 - 2031 Trends (USD Millions)
- 6.3.2 Annual Market Trend Assessment – Yearly Growth Observation (Y-O-Y)(%)
- 6.3.3 Incremental Market Value/Volume Opportunity between 2019 - 2023 and From 2024 to 2031
- 6.3.4 Market Shares Analysis in Years - 2019, 2023, 2024 and 2031
- 6.4 Others
- 6.4.1 Market Performance Review & Future Outlook: Assessing 2019 - 2023 and Predicting 2024 - 2031 Trends (USD Millions)
- 6.4.2 Annual Market Trend Assessment – Yearly Growth Observation (Y-O-Y)(%)
- 6.4.3 Incremental Market Value/Volume Opportunity between 2019 - 2023 and From 2024 to 2031
- 6.4.4 Market Shares Analysis in Years - 2019, 2023, 2024 and 2031
- 7.1 Commercial Aerospace
- 7.1.1 Market Performance Review & Future Outlook: Assessing 2019 - 2023 and Predicting 2024 - 2031 Trends (USD Millions)
- 7.1.2 Annual Market Trend Assessment – Yearly Growth Observation (Y-O-Y)(%)
- 7.1.3 Incremental Market Value/Volume Opportunity between 2019 - 2023 and From 2024 to 2031
- 7.1.4 Market Shares Analysis in Years - 2019, 2023, 2024 and 2031
- 7.2 Military Aerospace
- 7.2.1 Market Performance Review & Future Outlook: Assessing 2019 - 2023 and Predicting 2024 - 2031 Trends (USD Millions)
- 7.2.2 Annual Market Trend Assessment – Yearly Growth Observation (Y-O-Y)(%)
- 7.2.3 Incremental Market Value/Volume Opportunity between 2019 - 2023 and From 2024 to 2031
- 7.2.4 Market Shares Analysis in Years - 2019, 2023, 2024 and 2031
- 7.3 Space Exploration.
- 7.3.1 Market Performance Review & Future Outlook: Assessing 2019 - 2023 and Predicting 2024 - 2031 Trends (USD Millions)
- 7.3.2 Annual Market Trend Assessment – Yearly Growth Observation (Y-O-Y)(%)
- 7.3.3 Incremental Market Value/Volume Opportunity between 2019 - 2023 and From 2024 to 2031
- 7.3.4 Market Shares Analysis in Years - 2019, 2023, 2024 and 2031
- 8.1 North America
- 8.1.1 Market Performance Review & Future Outlook: Assessing 2019 - 2023 and Predicting 2024 - 2031 Trends (USD Millions)
- 8.1.2 Annual Market Trend Assessment – Yearly Growth Observation (Y-O-Y)(%)
- 8.1.3 Incremental Market Value/Volume Opportunity between 2019 - 2023 and From 2024 to 2031
- 8.1.4 Market Shares Analysis in Years - 2019, 2023, 2024 and 2031
- 8.2 Europe
- 8.2.1 Market Performance Review & Future Outlook: Assessing 2019 - 2023 and Predicting 2024 - 2031 Trends (USD Millions)
- 8.2.2 Annual Market Trend Assessment – Yearly Growth Observation (Y-O-Y)(%)
- 8.2.3 Incremental Market Value/Volume Opportunity between 2019 - 2023 and From 2024 to 2031
- 8.2.4 Market Shares Analysis in Years - 2019, 2023, 2024 and 2031
- 8.3 Asia-Pacific
- 8.3.1 Market Performance Review & Future Outlook: Assessing 2019 - 2023 and Predicting 2024 - 2031 Trends (USD Millions)
- 8.3.2 Annual Market Trend Assessment – Yearly Growth Observation (Y-O-Y)(%)
- 8.3.3 Incremental Market Value/Volume Opportunity between 2019 - 2023 and From 2024 to 2031
- 8.3.4 Market Shares Analysis in Years - 2019, 2023, 2024 and 2031
- 8.4 Latin America
- 8.4.1 Market Performance Review & Future Outlook: Assessing 2019 - 2023 and Predicting 2024 - 2031 Trends (USD Millions)
- 8.4.2 Annual Market Trend Assessment – Yearly Growth Observation (Y-O-Y)(%)
- 8.4.3 Incremental Market Value/Volume Opportunity between 2019 - 2023 and From 2024 to 2031
- 8.4.4 Market Shares Analysis in Years - 2019, 2023, 2024 and 2031
- 8.5 Middle East & Africa
- 8.5.1 Market Performance Review & Future Outlook: Assessing 2019 - 2023 and Predicting 2024 - 2031 Trends (USD Millions)
- 8.5.2 Annual Market Trend Assessment – Yearly Growth Observation (Y-O-Y)(%)
- 8.5.3 Incremental Market Value/Volume Opportunity between 2019 - 2023 and From 2024 to 2031
- 8.5.4 Market Shares Analysis in Years - 2019, 2023, 2024 and 2031
- 8.6 Global Aerospace Plastics Market - Opportunity Analysis Index, By Material, By Application, By End-user, and Region, 2024 - 2031
- 9.1 By Material Analysis 2019 - 2023 and Forecast, 2024 - 2031 by Market Assessment (USD Mn), Yearly Growth Rate (%), and Market Presence (%)
- 9.1.1 Thermoplastics
- 9.1.2 Thermosetting Plastics
- 9.2.1 Interior Components
- 9.2.2 Structural Components
- 9.2.3 Electronic Components
- 9.2.4 Others
- 9.3.1 Commercial Aerospace
- 9.3.2 Military Aerospace
- 9.3.3 Space Exploration.
- 9.4.1 United States
- 9.4.2 Canada
9.6 Regional Trends Analysis
9.7 North America Global Aerospace Plastics Market Research Report - Company Profiles- 9.7.1 Company 1 (United States)
- 9.7.2 Company 2 (Canada)
- 9.7.3 Company 3 (Canada)
- 10.1 By Material Analysis 2019 - 2023 and Forecast, 2024 - 2031 by Market Assessment (USD Mn), Yearly Growth Rate (%), and Market Presence (%)
- 10.1.1 Thermoplastics
- 10.1.2 Thermosetting Plastics
- 10.2.1 Interior Components
- 10.2.2 Structural Components
- 10.2.3 Electronic Components
- 10.2.4 Others
- 10.3.1 Commercial Aerospace
- 10.3.2 Military Aerospace
- 10.3.3 Space Exploration.
- 10.4.1 Germany
- 10.4.2 United Kingdom
- 10.4.3 France
- 10.4.4 Spain
- 10.4.5 Italy
- 10.4.6 Russia
- 10.4.7 Netherlands
- 10.4.8 Poland
- 10.4.9 Rest of Europe
10.6 Regional Trends Analysis
10.7 Europe Global Aerospace Plastics Market Research Report - Company Profiles- 10.7.1 Company 1 (Germany)
- 10.7.2 Company 2 (United Kingdom)
- 10.7.3 Company 3 (United Kingdom)
- 11.1 By Material Analysis 2019 - 2023 and Forecast, 2024 - 2031 by Market Assessment (USD Mn), Yearly Growth Rate (%), and Market Presence (%)
- 11.1.1 Thermoplastics
- 11.1.2 Thermosetting Plastics
- 11.2.1 Interior Components
- 11.2.2 Structural Components
- 11.2.3 Electronic Components
- 11.2.4 Others
- 11.3.1 Commercial Aerospace
- 11.3.2 Military Aerospace
- 11.3.3 Space Exploration.
- 11.4.1 China
- 11.4.2 Japan
- 11.4.3 India
- 11.4.4 South Korea
- 11.4.5 Australia & NZ
- 11.4.6 ASEAN
- 11.4.7 Rest of Asia-Pacific
11.6 Regional Trends Analysis
11.7 Asia-Pacific Global Aerospace Plastics Market Research Report - Company Profiles- 11.7.1 Company 1 (China)
- 11.7.2 Company 2 (Japan)
- 11.7.3 Company 3 (Japan)
- 12.1 By Material Analysis 2019 - 2023 and Forecast, 2024 - 2031 by Market Assessment (USD Mn), Yearly Growth Rate (%), and Market Presence (%)
- 12.1.1 Thermoplastics
- 12.1.2 Thermosetting Plastics
- 12.2.1 Interior Components
- 12.2.2 Structural Components
- 12.2.3 Electronic Components
- 12.2.4 Others
- 12.3.1 Commercial Aerospace
- 12.3.2 Military Aerospace
- 12.3.3 Space Exploration.
- 12.4.1 Brazil
- 12.4.2 Mexico
- 12.4.3 Argentina
- 12.4.4 Peru
- 12.4.5 Colombia
- 12.4.6 Rest of Latin America
12.6 Regional Trends Analysis
12.7 Latin America Global Aerospace Plastics Market Research Report - Company Profiles- 12.7.1 Company 1 (Brazil)
- 12.7.2 Company 2 (Mexico)
- 12.7.3 Company 3 (Mexico)
- 13.1 By Material Analysis 2019 - 2023 and Forecast, 2024 - 2031 by Market Assessment (USD Mn), Yearly Growth Rate (%), and Market Presence (%)
- 13.1.1 Thermoplastics
- 13.1.2 Thermosetting Plastics
- 13.2.1 Interior Components
- 13.2.2 Structural Components
- 13.2.3 Electronic Components
- 13.2.4 Others
- 13.3.1 Commercial Aerospace
- 13.3.2 Military Aerospace
- 13.3.3 Space Exploration.
- 13.4.1 Saudi Arabia
- 13.4.2 UAE
- 13.4.3 South Africa
- 13.4.4 Egypt
- 13.4.5 Israel
- 13.4.6 Rest of Middle East and Africa
13.6 Regional Trends Analysis
13.7 Middle East & Africa Global Aerospace Plastics Market Research Report - Company Profiles- 13.7.1 Company 1 (Saudi Arabia)
- 13.7.2 Company 2 (UAE)
- 13.7.3 Company 3 (UAE)
- 14.1 Strategic Dashboard of Top Market Players
14.2 Company Profiles (Introduction, Financial Assessments, Portfolio of Offerings, Milestones and Achievements, Strategic Initiative, and SWOT Analysis)- 14.2.1 Aerospace Plastics Market – BASF SE
- 14.2.2 SABIC
- 14.2.3 Solvay S.A.
- 14.2.4 Victrex plc
- 14.2.5 Evonik Industries AG
- 14.2.6 Röchling Group
- 14.2.7 PPG Industries Inc.
- 14.2.8 Toray Industries Inc.
- 14.2.9 Hexcel Corporation
- 14.2.10 DuPont de Nemours Inc.
16. Principal Presumptions and Acronyms